Open Body Tipper Mini Truck Fabrication

About Open Body Tipper Mini Truck Fabrication

For FAIFAI ENGINEERING OPC PVT LTD, the Mini Tipper Truck (also known as a Hopper Tipper or SCV Tipper) is the primary vehicle for door-to-door municipal waste collection. Its compact design is specifically engineered for high-density residential areas and narrow urban lanes.

Here is a professional technical description tailored for your project documentation:

Technical Specification & Description

1. Structural Design & Body

• Chassis Compatibility: Custom-built for Small Commercial Vehicles (SCV) like Tata Ace, Mahindra Jeeto, or Ashok Leyland Dost.

• Body Type: All-steel, high-tensile Monocoque or Ribbed construction to handle high-density wet waste.

• Volumetric Capacity: Typically 1.5 $m^3$ to 2.5 $m^3$.

• Material: Mild Steel (MS) or optional Stainless Steel (SS-304) floor to prevent corrosion from acidic leachate (waste liquid).

2. Waste Segregation (Dual Bin)

• Compartmentalization: The body is divided into two distinct sectionsGreen (Wet Waste) and Blue (Dry Waste)to comply with Swachh Bharat Mission (SBM) guidelines.

• Ratio: Usually a 60:40 or 50:50 split between wet and dry compartments.

3. Hydraulic Tipping System

• Mechanism: Underbody high-pressure hydraulic cylinder for rear tipping.

• Power Source: Driven by the vehicle's PTO (Power Take-Off) or an independent 12V/24V DC Electric Power Pack.

• Tipping Angle: High discharge angle (up to 85) to ensure that sticky or compacted wet waste is completely discharged without manual intervention.

4. Operational Features

• Covering System: Equipped with manual sliding lids, top-openable covers, or PVC tarpaulins to prevent odor and littering during transit.

• Leachate Management: Integrated drain plugs and a collection tray at the bottom to prevent liquid waste from dripping onto the road.

• Safety Props: Mechanical safety stays to hold the body in a raised position during maintenance or cleaning.